Felt Clipping

I finally managed to get a hold of a clipping of felt that was used in making the hats for Harrison Ford for the newest Indiana Jones movie.

Here it is all mounted and framed! :)

Vader Back!!

I rebuilt Vader's legs since the last pair were too bent and he was in a slumped stance...never worked for me!

Here he is with the newly painted Helmet, and new cape and robes! I just have to find one of those clips to hold the cape chain on the top of the chest armour!

His boots are still the rubber riding boots, but I got some stuff to make tires shiny and applied it to the boots. Now looks way better!!


I also cluttered up my Indy/Yoda/Gollum area with a couple wall torches from Ikea. I LOVE the flickering effect they have...sooo cool! It works with the indy stuff and Gollum ayways. I have a freind with some fake vines I will be getting aftre they are done with them so I hope to use them to cover the cords a bit.

I also framed an INdiana Jones poster I got at the new movie.

Scaled Helmets and my Indy Gun!!

I got a couple Master Replicas scaled helmets (heads) thanks to John! I had never honestly heard of these until John emailed to tell me about them. Poor guy learned his lesson cuz I made him get me one of each..and now I have him looking again for me. They were one sale so the idea was I could use the motion sensor voice and lights in my 1:1 Vader and Threepio. Trouble is they are SOOOO COOL I refuse to take them apart and gut them.


I'll have to find a good spot to display them!!





I also just got my replica of a 1917 Smith & Wesson Hand Ejector. Nicely done! Wish I could say I made it myself...but it sure is nicely done!!

Improved Indiana Jones collection!

I hung the film used foam and rail spike, my framed Club Obi Wan poster (Thanks HOLSE!!), and finally framed my limited edition Ralph McQuarrie print of the Ark of the Covenant. I got a super cheap plastic frame at walmart that was too big and had to cut it with a razor blade to 12" x 18". WHAT a weird size!!!




I also weathered my whip using ink miked in hand lotion..and rubbed on! HUGE difference!!!! Here you can see it next to an extra whip that I didn't weather.



I also have a whiskey bottle label made by Jack daniels in the 80's as a reproduction of the ones they made for the movie (Raiders of the Lost Ark). Thanks Christian!!!


Now I just have to add my pistol when it arrives!!!

Vader Helmet Done!

Well now he has the ESB paint scheme...and doesnt look like black plastic any more.

The dome has some scuff marks from sanding it (guide I followed said to sand it with 800 or 1200 grit paper after clearcoat is one...I did..then polished polished polished with Novues 2 scartch remover and turtle wax.

I'm pretty happy with the results..

Now to rebuild his legs. His stepping forward stance never worked forme so I will try a straight leg stance with the left arm still outstretched (to Luke).

I will be getting new boots and a new cod piece and new gloves from a friend, and I just got a new cape and robe (rubies..which is a HUGE step up from my home made one!!).

Woohoo! Screen used Indy props!

I finally got my package from down under!!

I found a coupel of shadow boxes (had to repaint the larger one) and had the background artwork made up by a talented guy at the RPF (replica prop forum).

Here they are! One is a piece of the fake foam rock used in the Temple Entrance in the opening sequence to Raiders of the lost Ark. The second is a Rail Spike taken from the track where young indy got off the train in The Last Crusade.






I also got a few more goodies including a whiskey label made in the 80's by JackDaniels as a replica label to that seen in Raiders!! :)

Masking Tape Removed

Turned out pretty good! I took off the masking tape after the 3rd coat of black paint. The egdes were pretty good..just a few touchups!!

Now I have to let that sit for a week..then a few coats of clearcoat..then another week.....then light sanding..then some novus 2..then some turle wax and it will SHINE!




Indy is protecting him!

Vader Helmet repaint

Well I have a Rubies Supreme Vader Helmet...that was ok..but all plastic...not enough shine. I tried to spray it with clearcoat. It then looked all black and glossy...I would have been happy enough with it..BUT the clearcoat would bubble and peel off at the slightest bump. Would only be a matter of time it looks like crap so I decided to bite the bullet.

I sanded off the clearcoat a couple weeks ago, primed it, resanded it...primed again, and sanded with a finer sandpaper, then painted the face part gunmetal, and the dome part gloss black. Then I let it sit for a week..(almost) and last night I masked off the face. The exposed parts will be painted black soon.

While masking a chunk of the gunmetal paint chipped off on the lower left cheeck. Damn! That part wil have to be touched up after the black is done..but I am scared when I pull off the tape that more of this will happen which will make me VERY angry after all of this!!


Anyways..here is how he looks now:

OK...THIS TIME>>> R2 is DONE!!!!!

Since the last post I have added the back door (signed by Don Bies and Kenny Baker). I used magnetix magnets and ball bearings to hold the door closed. Worked out very well.






And here is a video of him running...with all parts on!!!

R2 Finished!!!

Well this is what my finished R2 looks like...from the front anyways. Still have to attach the back door.

I got the battery boxes and middle foot cylinders and wedges mounted last night.

I'm planning on getting 2 new batteries..slightly larger..in the hopes that they don't wear out in 5 minutes.

Haven't decided if I want to try to weather him yet. Scared to ruin the whole thing!

It's ALIVE!!

Well...I got him moving!! Had someproblems...had him all wiredup and he wasnt responding at all like he was supposed to...then I finally realized I had some jumpers in the wrong position on the speed controller.

The scooter batteries take about 3 hours to charge....sad part is..they seem to drain in about 5 minutes. R2's motion is 24v...so I have 2 12v batteries wired in series. I tried to use a lawn tractor 12v battery...and it did work..but it wasn't enough power...r2 was way too slugglish.

The batttery boxes are just taped in place for now (waiting for magnets for attaching them), I have to mount the middle foot cylinders and wedges when the wedges arrive, then the last thing is to mount the back door. Final stretch!!!!!

Battery Boxes...

I finished off the battery boxes. They turned out ok...not great..but at least they are done.

I sprayed my hoses with a brass color paint lightly and had to drill out the knurled fittings (mine are resin) so the cable would fit inside.

I have some magnets on order from ebay so I HOPE they are strong enough to hold the battery boxes on. The cables don't bed really easily so the magnets will be working against those.

Here is a pic. After all my foot problems you can see they are kind of tilted in...but at this point they are assembled and working...I'm not going to rebuild them again.

It's alive!!!!!!!!

FINALLY I get to post one of these videos where r2 is doing something!!!!!!

I got his head turning with a vex motor. YEs it IS noisy..I just hope with the back panel on it will muffle the sound a BIT. Maybe I can wrap foam around it to dampen the sound a bit too...

Foot #2 ON!!

I attached foot #2 last night....

No major problems!! The feet both seem to tilt lower in the middles..but at least they are symmetrical.



You can see the patches I made in these pics. Now when the battery boxes are in place there will be no holes (as there would have been if I used my original drive configuration). I guess that means this is all for the better.

You can see the patch (and crack at the top) filled here. Have to sand then paint. It's easy to see now..but once painted and sanded should look pretty good. Better than having a gaping hole!!




I patched the battery boxes too. Those cutouts accomodated the old drive assembly..now it fits INSIDE the foot shell so these cutouts aren't needed any longer!

Some good progress

Doesnt sound like much but I did do some good progress this weekend. My battery boxes were all cut up to fit around my last drive...so now that the drive is redone and fits inside the foot better I can actually have battery boxes that look right...so I cut out and patched the pieces that were cut out using sintra in the boxes themselves...

I also patched and filled a few spots in the feet...and used a heat gun to bend the sintra to fit. Now when the battery box is on all will look good....no obvious cutouts and drive housing sticking through.

I also got the second foot drive all mounted and glued into the second foot shell. That took some dremelling to fit the motor inside the shell...and then some filling at seams..and where I cut through to the surface when I dremelled.

I also fixed up the crack in foot #1 that was created when I bolted it to the ankle...just needs some touchup paint now. I also properly connected the wires in the foot and tucked them out of the way.

All tedious stuff that didnt amount to much..but I made some good progress. Should have foot # 2 mounted in a couple of days..after its sanded and repainted (after seams dry).

Then I have to add a bit of height to the center foot so the shell isn't dragging on the carpet...I should be able to just use some washers..

We're getting there....soon I will be back to where I thought I was 5 weeks ago. :)

One foot back on!!

I had to rebuild the left foot these past few weeks..too many squeals and was runnign too low. I remade the foot drive brackets...tried to fit them intot he existing shell..broke that in the process..reglued...rebondoed...repainted....YUCK!

I finally got the foot back on. It is much better..much more clearance inside, 2 wheels for better traction and higher off carpet so no more dragging. Now time to start rebuilding foot #2...YUCK!!!

Here is the rebuilt foot with new drive bracket inside..


Here is the old right foot with the new bracket beside it....I hope this one's rebuild goes better!!



Here is my new bracket. If you look in the top channel you can see a stopper plate. That will seat up against the ankle so the foot stays flat and does bottom out (eliminating the need for a caster in the rear foot to hold the foot flat).

Logics replaced

I got new logics! They are Leons board and Cam from astromechfactory soldered the LEDS for me!!! Sorry for the poor quality in the video...this was the best I could do.

My PSI light flashes too fast...not sure why. I have the little thing on the board turned all the way to slow it down...I think it may have to do with how the front & back are in parallel off the same 9v battery?

Anyways the logics are AWESOME! SOO BRIGHT!!!!!

Frustrated R2 Builder

I am soooo frustrated now!!

A few weeks ago I tried attaching batteries directly to my foot motors to see if they would work..and they did not. Nothing but problems..wheel slipping, things rubbing, and squealing etc etc. I bbit the bullet and redesigned a better foot motor mount that was supposed to fit inside my foot shell. After struggling with problem after problem I finally had one drive mounted and seemingly working..then I tried to push it into my shell....and it broke apart.

I now have to rebuild the shell a 3rd or 4th time..soooo sick of this! If a miracle happens and it actually ends up working (after I reglue, bondo, repaint, etc) then I have to go through all this again for the second foot.

I don't have time for setbacks like this!!! NOT having fun!

Jason

Threepio DONE!!!

Finished off my Threepio last night! I'm pretty happy with it..

That OK paint looks great, but if you apply too thin it looks pebbly..and too thick it looks smooth, but it can run and takes FOREVER to dry! Seriously..weeks later if you hold a part it will leave fingerprint impressions!!

I made a video clip. The motion sensor light thing I made works decent enough..but if I leave it on when you walk up to him and wave a hand in front of his face his eyes light up..perfect. Trouble is the voice box doesnt trigger until the lights go OFF! DOH! It isn't too bad for volume. It sounds REALLY quiet in the clip cuz my camera has a crappy mic!

I have a remote controlled outlet switch...so I just press a button an a keychain and the lights go on then and the sound..so that works. That way during a movie or if he gets annoying I can turn it off. The voice box is triggered by the lights going on and off so if they aren't on he doesn't talk.

I also have a base form a C3PO dashboard driver toy. I removed the figure from it and mounted it to the top of the nearest stanchion...so you can press the button and he says 10 or so random phrases.





CRAPPY mic on camera..turn up speakers!!!!!

Threepio..getting closer

Here are some updates of my Threepio. He's missing a lot of greeblies, and I have to properly mount the eye lights and sound box in the head...but getting closer!!!


First pic in 3d if you can do the crossed eye viewing..



Next pic is normal for those who can't..



Here is a pic of my collection of Firefly autpgraphs including my newest one signed by Nathan Fillion (thanks Aaron):



Lastly here is a pic of my Sarlacc Pit rug at the bottom of my stairs: